Module 27: Properties and Applications of Copper
Copper is one of those versatile metals that stand in demand for several industry verticals, particularly electrical and thermal. The key properties of copper include:
Physical Properties:
High Electrical Conductivity: Copper has one of the highest electrical conductivities among metals; it is considered second to silver. It finds great application in electrical wiring, cables, and electronic components.
High thermal conductivity: Copper greatly transfers heat, making it useful in heat exchangers, radiators, and cooking utensils.
Ductility and malleability: Copper is ductile-that is, it can be drawn into thin wires-and malleable-it can be hammered into thin sheets-without state disruption.
Corrosion resistance: Copper has corrosion resistance in many environments and forms. When exposed to air, it forms a protective oxide surface layer.
Color and Luster: Copper has a reddish-orange color and is very lustrous.
High Density: Tungsten's high density is about 8.96 g/cm³, making it much heavier compared to most of the common metals.
Melting and boiling temperature: Copper melts at 1,085°C - 1,984°F and boils at 2,562°C - 4,644°F, which suggests relatively strong metallic bonds.
Resistivity: Copper has a resistivity of 1.72 x 10-8 Ω-m at 200C
Atom weight : Its atom weight is 63.55 atomic mass units (amu).
Thermal Conductivity:Its thermal conductivity approximately 401 watts per meter-kelvin (W/m·K) at room temperature (25°C or 77°F).
CHEMICAL PROPERTIES
Reactivity: Copper is comparatively unreactive. It is reasonably resistive to oxidization and corrosion, but it will slowly react with the oxygen in the air, forming eventually patina—copper oxide greens.
Alloying: Copper is easily alloyed with other metals; for instance, brass is an alloy of copper and zinc, while bronze is an alloy of copper and tin.
Non-magnetic: No magnetic effect; copper is, therefore, useful in places where magnetic interference has to be at a minimum.
Mechanical Properties:
Tensile strength: Copper exhibits good tough strength under tension, which can be improved either by alloying or work hardening.
High Toughness: Copper does not break or crack when subjected to impact; for this reason, it is applied in industrial machinery and piping. Work Hardening: Copper work-hardens by being mechanically worked (bend, stretch), which can be useful in applications needing increased strength without further alloying.
Applications:
Wiring and cables: Copper is the best electric conductor; due to this fact, it has emerged as a selection for wiring both homes and industries in their electrical appliances.
Printed Circuit Boards: Due to its good conductivity, copper is used in the making of circuit boards to allow electrical connections.
Motors and Generators: Copper in winding motors and generators is due to the properties as conductors of electricity.
Transformers: The transformer windings use copper, specifically because large amounts of current can cross the metal with a very small heat loss, if any.
Connectors, Terminals: Copper enjoys wide application in connectors, terminals and has excellent corrosion resistance.
Heaters: Copper is especially suited to hot water systems, radiators, and underfloor heating due to its superb conductivity of heat.Heat sinks and coolers serve to dissipate heat effectively from computers and other electronic appliances.
Heat Exchangers: HEs are widely utilized in HVAC systems and industries for their effective heat transfer.
Radiators: Copper radiators are used in cars for the effective cooling of car engines.
Brake Systems: Copper is used in brake components because of the no-wear feature and its resistance to heat.
Wiring Harnesses: Most electrical systems in vehicles depend considerably on copper wiring.
Industrial Motors: The strength and conductivity of copper are well-suited for heavy-duty motors and machinery.
Mechanical Parts: Used in many mechanical parts due to its strength and workability.
Solar Installation: Copper is used as the material for the photovoltaic cells and wiring.
Wind Turbines: directly used for the generators and wiring in the wind energy system.
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